Design Of Local Exhaust Systems For Industrial Air Cleaning

xhaust ventilation systems are designed to captureneeded for a LEVS, the duct size can be calculated
airborne chemicals at the source of generation andusing the formula shown in Table 3.sTREAMLINE AIR
remove contaminants from the work area. When aFLOW
local exhaust system does its job your workers areLocal exhaust systems should always use round
healthy and productive. It usually consists of:ducts, because airflow is more uniform and
- hoods for capturing the contaminantstreamlined, which makes the system more efficient
- ducts for transporting the contaminantand provides better transport for contaminants. The
- air cleaner for removing contaminants from the airduct runs should be as straight as possible; curves
streamshould be smooth and gradual; and an elbow should
- fan to create airflow in the systemhave a radius of 2 to 2.5 times the duct diameter.
- stack to discharge the air outside the workplace.Branch entries into the main duct should be at an
To design a Local Exhaust System we must knowangle of 45?; there should be no 90? entries. All
the:changes in size should be smooth and gradual.
* physical state of the chemical (Is it a dust, mist,STACKS
fume, gas or vapor ?),A stack should discharge contaminated air vertically
* chemical's toxicity and applicable exposure limits,upward and away from the building. Stacks should be
* physical properties of the chemical (Vapor pressure,located as far from air intake units as possible to
boiling point, flash point),prevent reintroduction of contaminated air into the
* routes of worker exposure -- inhalation, ingestion,building. The top of the stack should be 1.3 to 2
skin contact,times the building height above the ground. Avoid
* how, where and when the chemical is used,exhausting air out of the sides of buildings. The
* how the worker does their job.pressure of prevailing winds blowing into the exhaust
HOOD DESIGNcan severely affect the performance of the LEVS.
A well-designed hood is the most importantFAN SELECTION
component of an effective LEVS. The hood must beThe fan you select for your LEVS should be based
positioned so that it does not pull contaminated airon the needs of the system. It should not only
through the worker's breathing zone. It should bedeliver the volume of air (in cubic feet per minute)
easy to use and not interfere with the job that thenecessary to capture the contaminant but be able to
worker is trying to do. It should be positioned asdo so against the resistance to airflow in the system.
close to the point of contaminant generation asThe resistance to airflow is measured in inches of
possible. The further it is from the point where thewater and is usually referred to as static pressure
chemical is released into the air, the more airflow islosses. Static pressure losses in LOCAL EXHAUST
required to capture the contaminant.SYSTEM are determined by the:
AIR VOLUME AND CAPTURE VELOCITY- size of the duct,
The air volume (cubic feet per minute) that must be- roughness of the duct material,
exhausted by LEVS is determined by the type of- number and type of elbows, entries, and changes in
hood, the distance of the hood from the source ofsize,
the contaminant and the velocity needed to capture- type of air cleaner,
the contaminant (Capture Velocity). Capture velocity- type of hood,
for a hood is determined by the properties of the- volume of air flowing in the system,
chemical and how it is being used. Examples of- stack design.
capture velocities are shown in Table 1.It should be clear from this list that a fan cannot
MAKE UP AIRpossibly be selected successfully until the system has
Air will only be exhausted to the extent that airbeen designed.
enters the workplace. If you don't provide make upSYSTEM INSTALLATION
air in the amount at least equal to the amount of airInsist that you get a system installed as designed,
being exhausted, your LEVS will not work properlywith round ducts and smooth streamlined airflow.
and the workplace will be very drafty, doors will beSince a rough duct increases static pressure losses
difficult to open, and furnaces, heaters or otherand requires a larger fan, you should keep the use of
combustion equipment may back draft.a flexible duct, which is very rough, to a minimum.
TRANSPORT VELOCITY AND DUCT SIZEUse a flexible duct only where you need flexibility and
Once a contaminant is captured by the hood ituse as little of it as possible.
moves into the duct system. The velocity in the ductFans will operate more efficiently if they are installed
must be sufficient to transport the contaminantwith a length of straight duct entering and leaving the
through the LEVS. The velocity in the duct necessaryfan. A rule of thumb is to provide a straight run of
to carry the contaminant through the system isduct at least six duct diameters long on the entrance
referred to as the transport velocity. The heavier theside of the fan and at least two duct diameters long
contaminant the higher the velocity needed foron the exit side. After installing the system, measure
transport. Some examples of transport velocities forto ensure that the LEVS delivers the airflow volume
different contaminants are shown in Table 2. Onceand velocity that is needed to do the job.
you know the airflow volume and transport velocity